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Fly Ash Bricks Machine

Name: Fly Ash Bricks Machine
Brand: BHARAT MACHINE TOOLS INDUSTRIES
Price: 125000 INR
Availability: InStock

Price 125000 INR/ Unit

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MOQ : 1 Unit

Fly Ash Bricks Machine Specification

Product Type
Fly Ash Bricks Machine

General Use
Making fly ash bricks

Material
Mild Steel

Capacity
1200-1500 bricks/hour

Weight (kg)
5500 kg

Type
Automatic

Computerized
Yes

Automatic
Yes

PLC Control
Yes

Method
Hydraulic press

Vibration Type
Table vibration

Vibration Frequency
50-60 Hz

Maximum Pressure
120 ton

Machine Power
35 HP

Voltage
415 V

Dimension (L*W*H)
3400 x 1800 x 2400 mm

Pallet Size
900 x 600 mm

Minimum Height
70 mm

Maximum Height
230 mm

Number of Bricks
8 per cycle

Feature
Durable, energy efficient, automatic operation

Color
Blue-Grey

Fly Ash Bricks Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
5 Units Per Week

Delivery Time
5-7 Days

About Fly Ash Bricks Machine

The offered Fly Ash Bricks Machine is made available by us that is easy to operate and can be used for creating fly ash bricks of various types. The machine uses various items like fly ash, slag, gangue, tailing sand as raw materials to produce various kinds of wall brick. Fly ash is an available resource and has been widely used in many fields such as building materials. The offered machine is environment friendly and can be used in commercial applications. The Fly ash brick has self-cementing properties. The offered machine is made by keeping in mind the need and demand of people. The machine is user friendly and highly cost effective as it wills save the labor cost of the manufacturer. The offered Fly Ash Bricks Machine is made for commercial uses and can be used for long time without any hassle or problem. The machine is safe and easy to use. It has a smooth performance.

Product details

Material: Mild Steel
Brick Type: Hollow
Automation Grade: Semi-Automatic
Method: Autoclave Aerated
Tolerance: 0.5 mm

Advanced Hydraulic Press Technology

This fly ash bricks machine employs state-of-the-art hydraulic press methodology, ensuring uniform pressure distribution, superior strength, and precision in every brick. The 250 mm cylinder bore delivers a maximum pressure of 120 tons, backed by a fast cycle time of just 18-20 seconds. Paired with table vibration technology at 50-60 Hz, the machine achieves excellent compaction for every unit produced.

Automated and User-Friendly Operation

Incorporating a touch screen HMI, PLC control, and computerized functions, the machine enables seamless, hands-free production. Its auto-lubrication system, oil cooling, and automatic features contribute to reduced maintenance requirements. Operators benefit from intuitive controls and consistent, high-quality output with minimal intervention.

High Production Capacity and Versatility

Capable of producing 8 bricks per cycle and up to 1500 bricks per hour, this machine suits high-volume demands. It accommodates various brick materials, such as fly ash, concrete, and cement, within a versatile pallet size and adjustable height range of 70-230 mm. Its energy-efficient operation and durable steel construction make it suitable for continuous industrial applications.

FAQ's of Fly Ash Bricks Machine:

Q: How does the Fly Ash Bricks Machine achieve high production rates?

A: The machine achieves high production rates through its rapid cycle time of 18-20 seconds, automated processes, and the ability to mold 8 bricks per cycle, resulting in up to 1200-1500 bricks per hour. Its hydraulic system and table vibration ensure efficient compaction and swift operation.

Q: What are the main benefits of using this automatic fly ash bricks machine?

A: Key benefits include energy-efficient operation, automated control with PLC and touch screen HMI, consistent brick strength up to 10 N/mm2, low noise levels below 80 dB, and minimal manual intervention thanks to the auto lubrication and computerized systems.

Q: When should the hydraulic oil (68 grade) be replaced or replenished?

A: Hydraulic oil should be checked routinely as per the manufacturer's service schedule and replaced if contamination, degradation, or low levels are detected. Regular maintenance ensures optimal machine performance and longevity.

Q: Where is this machine best installed and operated?

A: This machine is best installed in industrial facilities with access to a stable three-phase electric supply (415 V). Its durable design and weight of 5500 kg make it suitable for fixed installations in manufacturing plants, especially in locations requiring large-scale, automated brick production.

Q: What is the process for making bricks using this machine?

A: The process involves loading the raw materials (fly ash, cement, etc.) into the feeder, after which the hydraulic press and vibration system compact the mixture in the moulds. Automatic systems manage the pressing, ejection, and lubrication, streamlining continuous production of uniform bricks.

Q: How is the machine operated and monitored?

A: Operation is conducted via a touch screen HMI and computerized PLC system, allowing users to monitor production parameters, adjust settings, and receive operational feedback in real time. This enhances usability and production oversight.

Q: What types of bricks can this machine manufacture?

A: The machine is capable of producing fly ash bricks, concrete blocks, and cement blocks in a variety of sizes and thicknesses, making it versatile for different construction requirements.

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